OCP Ecuador Reduces Turbocharger Failure Risk with AI-Driven Reliability

OCP Ecuador operates a critical 485-kilometer heavy crude pipeline that transports approximately 30% of Ecuador’s oil production, making reliability essential to safe, efficient operations.

Frequent turbocharger surge events and premature failures increased operational risk and maintenance costs across its fleet of engines and turbochargers.

By adopting AspenTech Mtell^®, OCP Ecuador gained early visibility into equipment degradation and abnormal operating conditions. Using AI-driven insights to detect degradation patterns before failure, the company improved asset reliability, reduced risk and optimized maintenance planning, achieving a 60% reduction in turbocharger failure risk, a 15% reduction in surge exposure events and $1 million USD in annual cost savings.

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