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Expanding for Your Success

Blair WheelerWelcome to the inaugural edition of Aspen Engineering Insights. Based on your feedback, we are expanding Aspen HYSYS Insights to cover topics across our entire aspenONE Process Engineering portfolio. With this revised and renamed newsletter, all of our engineering customers will now have access to information that will help them gain greater value from our solutions throughout the entire process engineering lifecycle.

In this first edition of AEI, we are pleased to report on a highly successful project by KPIC Korea. Read about how they leveraged AspenTech’s process engineering solutions and services to optimize plant design and operations in record time, avoid replacement of expensive equipment, and achieve benefits of US$16 million per year.

In this issue, we also provide highlights of the April 2007 User Group Meetings and lay out preliminary plans for the Spring 2008 UGM. We encourage you to start planning now to attend and share your unique success stories.

AEI is intended to provide a means of sharing stories and insights on your user experiences as well as useful tips and tricks to enhance your productivity. It is also meant to be another mechanism for building a strong, worldwide AspenTech process engineering community.

We encourage you to send your contributions to Engineering.Insights@aspentech.com.

Enjoy the new Aspen Engineering Insights.

Sincerely,

Blair Wheeler, Senior Vice President, Marketing, AspenTech

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Expert View
Develop Cost Effective
Conceptual Designs... Fast!

 

User Perspective
2007 AES USer Group
Meetings - A Great Success!


Voice of the Customer
Survey - Customer Priorities

 

Innovation Watch
Aspen Simulation Workbook Extended to Dynamics

 

In the News
Reduced Revamp Costs by
Optimizing Design and
Operations

 

University News
Simplified Licensing and
Support

 

Tips & Tricks

 

Events & Training
Web Seminars
On-Demand Webinars
Training Classes

Focus On Expert View User Perspective Innovation Watch In The News University News Tips & Tricks Events & Training

Expert View

Develop Cost-Effective Conceptual Designs... Fast!

by Dan McCarthy, Product Manager, AspenTech

In today’s competitive world, companies are looking to bring new products and designs to market faster and at a higher return on investment. So, how do you achieve these objectives consistently and accurately?

AspenTech’s integrated approach provides the solution. The integration of Aspen Icarus Process Evaluator® (IPE) with the industry’s leading process simulators, Aspen Plus® and Aspen HYSYS®, allows you to quickly evaluate different process design scenarios based on accurate and standardized cost estimates. Aspen IPE uses simulator-generated heat and material balance and unit operations data to size and cost equipment including piping, civil, steel, instrumentation, electrical, paint and insulation estimates.

The integration of Aspen IPE with our process simulators delivers significant benefits:

Companies worldwide have reported significant benefits with Aspen IPE. One such customer was able to optimize the process design and economics of a complex separation / distillation scheme in less than 10% of the time it took using their traditional, non-integrated engineering workflow.

To learn more, watch our on-demand webinar entitled “Develop Cost Effective Conceptual Designs with Aspen HYSYS Integrated with Aspen Icarus Process Evaluator”. Or you may e-mail us at Engineering.insights@aspentech.com.

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User Perspective

2007 AES User Group Meetings – A Great Success!

The 2007 Aspen Engineering Suite (AES) User Group Meetings (UGMs) were held in Houston, USA on April 10-11 and in Frankfurt, Germany on April 24-25. These premier events for AspenTech’s user community were attended by over 200 users at each location, representing a total of more than 70 companies from over 25 countries.

The UGMs included dedicated tracks for:

Over 35 customers at each event shared their successes using AspenTech’s process engineering solutions. These customers included a number of highly respected companies in their industry:

Energy Chemicals E&Cs
BP Air Liquide Bechtel
CEPSA Air Products CB&I
Chevron BASF CH2MHill
CNOOC Bayer Fluor
ConocoPhillips Cargill Genesis
ExxonMobil Degussa Jacobs
Reliance Dow Lurgi
Repsol DuPont Saipem
Schlumberger Nova Technip
Shell SABIC WorleyParsons
Total Sasol Xodus

The attendees also had a first-hand view of product roadmaps and future development plans, and viewed demonstrations of the powerful new capabilities in the aspenONE 2006 release.

A unique opportunity was missed by those who did not attend! But you won’t have to wait too long for the next opportunity. The next UGMs are planned for Spring 2008 in North America, Europe, and Asia-Pacific. More details will be announced soon. Start planning now to attend and share your unique success stories. Please submit a user perspective at Engineering.Insights@aspentech.com for our next newsletter issue.

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Focus On Expert View User Perspective Innovation Watch In The News University News Tips & Tricks Events & Training

User Perspective

Voice of the Customer Survey - Customer Priorities

Every three months, AspenTech invites customers to participate in a Voice of the Customer survey to provide feedback on products, customer support & training, professional services, and other areas of the company. In the most recent survey, customers were also polled about their most important business goals in various areas.

AspenTech’s process engineering customers worldwide responded to this survey and results show that their top goals in the next six months are:

customer_survey

We are pleased that these priorities are fully aligned with the capabilities available within aspenONE Process Engineering, and AspenTech continues to invest heavily in research and product development to bring new innovations to the market. Refer to the Events section of this newsletter often for seminars (live and recorded) and training events that will help you fully meet your business goals.

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Innovation Watch

Aspen Simulation Workbook Extended to Dynamics

by David Tremblay, Product Manager, AspenTech

Thousands of engineers are already taking advantage of Aspen Simulation Workbook™ (ASW) to integrate their simulation models into Microsoft® Excel, delivering the power of process modeling into the hands of casual users in the plant. With the release of V2006 last December, the power of ASW is now extended to dynamic simulation!

ASW now supports integration with Aspen Dynamics™, Aspen Custom Modeler®, and related products such as Aspen ADSIM™ and Aspen Chromatography™. The next release (V2006.5), due out later this year, will further extend ASW to support dynamic models built using Aspen HYSYS Dynamics® and Aspen RefSYS™.

New ASW features in V2006 include:

With ASW, dynamic models can be deployed to a wider group of potential users. This enables you to leverage your existing simulation models in innovative new ways. For example, by linking a dynamic model with process data, operators and engineers can run ‘look-ahead’ simulations to help guide operating decisions. Share your innovative uses of ASW by sending an e-mail to AspenSimulationWorkbook@aspentech.com.

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In the News

Reduce Revamp Costs by Optimizing Design and Operations

by JJ Lee, BH Ye, HY Jeong, Korea Petrochemical Industries Co. (KPIC) and FJ Alanis, I Sinclair, and NS Park, AspenTech
Originally appeared in: Hydrocarbon Processing, April 2007

KPIC is a leader in Korea’s petrochemical industry. The company operates verticalized facilities that can handle all petrochemical production processes – from naphtha cracking to synthetic resin production – producing a wide range of petrochemicals for worldwide distribution. This article describes the successful revamp of one of their major ethylene plants. The approach used has since been applied to several other ethylene plant revamp projects, with significant economic benefits.

KPIC used an innovative approach for this project. In collaboration with AspenTech and various equipment vendors, all parties worked together during the feasibility study to change the original design and establish new process operating conditions. The goal was to avoid replacement of expensive plant equipment such as ethylene and propylene refrigeration compressors and their turbine drives. This integrated approach to process design, equipment design, and operating changes proved to greatly enhance the overall project economics and feasibility.

Using AspenTech’s process engineering solutions, the team began with a simulation model of the plant and then performed pinch analysis (process-heat integration study) and an equipment performance analysis. The end result enabled the project teams to optimize plant operating conditions and determine the best investment options for increasing production capacity and meeting energy reduction targets. KPIC is very pleased with the economic success of this project. Total benefits are confirmed at over US$16 million per year with a payback of less than 16 months.

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University News

Simplified Licensing and Support

We have exciting news to share with you regarding AspenTech’s University Program.

We appreciate the opportunity to help you educate students on how to solve real-world problems using AspenTech software. We look forward to supporting your future educational and research endeavors through our University Program!

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Tips & Tricks

Available for registered web support users. New members, register here.

Aspen HYSYS

What do the three options mean for Vessel - Liquid Level Initialization in depressuring calculations?

When you simulate a liquid blowdown situation using the Depressuring utility, you sometimes see a message displayed for "Vessel - Liquid Level Initialization" with three options: 1) Increase Temperature, 2) Non-Equilibrium Vapour or 3) 100% Liquid. This message will display when the vessel has no vapour phase at the specified process conditions. Aspen HYSYS gives you three liquid level initialization options.

Is there a sample case available of a FeedForward controller?

Aspen HYSYS Dynamics is a convenient tool to design and understand control schemes. The Knowledge Base includes an example to demonstrate the improved performance of a PID/FeedForward controller as compared to a standard PID controller.

Aspen Plus

What is the Aspen Properties Enterprise Databank and how do I get it?

The Aspen Properties Enterprise Database is a real productivity booster for managing physical property data. It gives users powerful access to the member version of the NIST-TRC physical property databank containing over 15,000 components. You will have to switch to this database via a Windows utility.

What parameters are needed to create a non-volatile component?

For Aspen Plus simulations involving solids handling, there is an easy way to get around the equilibrium/flash issues of non-volatile solids.

Aspen ICARUS Suite

How do I enter Basic and Detail engineering as Lump Sum Cost?

You will have to set up workforces under Engineering Workforce / By Discipline and give each workforce a number. Then you must specify the workforce number and link those workforces to the appropriate contractors.

How do I model a Hydrocracker using the Aspen Icarus software?

Try using a Single Diameter Packed Tower. This model will allow you to input high temperatures and pressures.

Do you have any tips and tricks to share? Please submit your best tips at Engineering.Insights@aspentech.com and you may win a prize for the best submission!

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To understand which option to use and when, refer to Solution ID 120466.

Refer to Solution ID 120538 to download the sample case.

For specific instructions, refer to Solution ID 120513.

Refer to Solution ID 104189 for more information and to download a list of non-volatile parameters.

For more details, visit Solution ID 120939.

Refer to Solution ID 120813 for more information.

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EVENTS & TRAINING

Web Seminars

Click here to view all our upcoming web seminars.

On Demand Webinars

Click here to view our most recent on-demand webinars.

  • Part I: Increase Return on Your Investment byMigrating to Aspen Tasc+
  • Aspen RefSYS – The Next Generation Refinery Simulation Flowsheet
  • Introducing aspenONE Process Engineering for Chemicals
  • Ethanol Plant Process and Design

Training Classes

Click here to view the full course catalog.

Would you like to maximize your potential for greater efficiencies and profitability using AspenTech’s process engineering solutions? Our worldwide Training Centers provides an opportunity for you to learn from experienced instructors and to network with peers. Classes can also be held on-site.

Currently scheduled classes worldwide include:

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