The
World of Operations
The world of operations in the process industries spans raw material
supply to manufacturing to distribution, linking the plants and supply
chain with the business.Within this world, process companies are under
tremendous pressure to improve their operating performance, as return
on capital employed (ROCE) and operating margins have been under downward
pressure over the past two decades.Manufacturers face a number of significant
challenges, including volatile raw material prices, overcapacity, environmental
and regulatory requirements, and intense global competition.
Historically, technology has played a major role in helping
process companies drive profitability improvements. In the 1980s there
was a major wave of IT investment in Distributed Control Systems (DCS),
which improved plant-wide efficiency, and in the 1990s, the industry
invested heavily in Enterprise Resource Planning (ERP) systems to streamline
the back office.
A
Focus on Operational Excellence
With the benefits of these systems largely realized, the process industries
are looking to drive the next wave of profit improvement through Operational
Excellence initiatives. So what is Operational Excellence? It is the
continuous improvement of the research and development, engineering,
manufacturing and supply chain processes that underpin operations to
achieve operating efficiency and flexibility across the entire enterprise.
The Aspen Engineering and Aspen Manufacturing/Supply Chain
product family applications are foundation blocks for Operational Excellence.
Today, these applications provide “windows” into the world
of operations and drive tremendous value in areas ranging from process
lifecycle management to manufacturing operations management, to supply
chain management.
As process companies seek to unlock new sources of value,
they are broadening their Operational Excellence focus, from individual
departments and plants, to an enterprise-wide perspective of their global
operations. This transformation is forcing operations personnel to work
together within
global, cross-functional business processes in order to make better,
faster and more profitable decisions.
These challenges are occurring at a time when the pace of change is
accelerating for our customers and staffing levels have been reduced.
An
Emerging New Market Space
To meet this challenge, process companies are investing in next-generation
solutions that are driving an emerging market space called Enterprise
Operations Management (EOM). EOM encompasses today’s existing
AspenTech and thirdparty operations products, plus new-generation vertical
industry suites, which integrate and extend these products to unlock
significant sources of new value and enable Operational Excellence across
the
enterprise. EOM closes the gap between the business (ERP) and plant
floor (DCS) domains to enable what analysts call the “real-time
enterprise”.
EOM solutions arm operations personnel with virtual “cockpits”
to provide visibility, look-forward analytics, workflow and event management,
and performance scorecarding capabilities to drive better, faster and
more profitable decisions for the company as a whole. These Web-enabled,
role-specific
“cockpits” encapsulate best-practice business processes,
provide seamless access to applications, and work off of an asset knowledge
warehouse comprised of disparate, distributed models and data.
The result is significant improvements in operating performance
and profitability. Additionally, EOM solutions lower the cost of integrating
existing AspenTech and third-party point applications, lowering the
IT lifecycle cost of ownership.
We believe EOM is the next major IT investment wave in
the process industries.We have responded by being the “first to
market” with the most complete and modular set of EOM solutions.